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vCTS.performance

Configurable High-Power HIL Test System for Charging Communication

The vCTS.performance is a scalable Hardware-in-the-Loop (HIL) test system, co-designed by Vector and EA Elektro-Automatik. It executes charging communication tests for EV and EVSE. It meets the very high-power requirements of MCS (Megawatt Charging System) and supports other charging standards. The available high power also enables load and endurance tests.

Advantages

  • Comprehensive HIL system tests to ensure conformity and interoperability of charging communication as well as load and endurance tests with high charging power
  • Scalable provision of up to 3.84 MW regenerative DC charging power with recovering energy back into the grid
  • Seamless testing solution with optimized design for execution of CANoe Test Package EV and EVSE, including integration to vTESTstudio workflow
  • Turnkey hardware which supports all standards, EV and EVSE testing and includes cooling system for charging cables

Gallery

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Master Rack of the vCTS.performance
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Front view of the vCTS.performance Master Rack
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vCTS.performance Master Rack with four Extension Racks

Application Areas

The vCTS.performance conducts fully automated conformance and interoperability tests on EVs or EVSEs at full rated power.

Compared to the vCTS, the vCTS.performance provides up to 3.84 MW DC power. Tests for both vCTS and vCTS.performance are based on the CANoe Test Packages EV and EVSE according to the specifications of the CCS, NACS, MCS, GB/T and CHAdeMO charging standards, with a focus on electric charging communication. The vCTS.performance is controlled by test automation via CANoe, which provides straightforward simulation and powerful integration of both CANoe Test Package EV and CANoe Test Package EVSE.

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Tool workflow with the vCTS.performance

Key Features

Depending on the required power, the vCTS.performance consists of one Master Rack and several Extension Racks. With this setup a maximum DC power of 3.84 MW can be provided, scalable in steps of 60 kW with single bidirectional power supplies from EA Elektro-Automatik.

Key Features

Product Description

The vCTS.performance hardware supports the following standards:

  • CCS
  • MCS
  • NACS
  • GB/T
  • CHAdeMO
Voltage Range0 - 1,500 V
Current Range0 - 1,000 A (higher currents on request)
DC PowerScalable up to 3.84 MW in 60 kW steps
Dimensions

Master Rack

HxWxD: 2265 mm (42 U) x 600 mm (19” rack) x 1200 mm

Weight: approx. 500 kg

Extension Rack

HxWxD: 2260 mm (42 U) x 600 mm (19” rack) x 1200 mm

Weight: approx. 640 kg

Input

380 - 480 V, +/- 10 %, AC 3 Phase

Efficiency

> 96 %

Active power factor correction, typical 0.99

Regenerative with energy recovery back to the grid

 


 

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